Step 1: List Your Process Flow
Example:
Delivery -> Storage -> Preparation -> Cooking -> Cooling -> Service
Keep it realistic - not perfect.
Step 2: Identify Hazards at Each Step
Think:
- Biological (bacteria)
- Chemical (cleaners, allergens)
- Physical (foreign objects)
Step 3: Identify CCPs
Common CCPs:
- Chilled storage
- Cooking
- Cooling
Step 4: Set Critical Limits
Examples:
- Fridge <= 5°C
- Cooking >= 75°C
Limits must be clear and measurable.
Step 5: Define Monitoring
- Who checks?
- How often?
- Using what tool?
Step 6: Define Corrective Actions
What happens if:
- Temperature is too high?
- A limit is missed?
Step 7: Keep Records Organized
Inspectors care more about logic and traceability than fancy formatting.
How Long Does This Really Take?
With guidance: a few hours, not months.